In the evolving construction industry, mini batching plant has gained popularity for its ability to combine a compact footprint with stable concrete output. AIMIX’s innovative mini batch mix plant showcase this perfectly, delivering highly efficient concrete production solutions that fit into tight spaces yet maintain impressive output rates. Equipped with smart technology, AIMIX concrete plants can increase operational efficiency by up to 20%, providing contractors and builders with a reliable solution to boost productivity. With different project needs come different configurations. Which one is right for you? Let’s dive deeper.
Types of Mini Concrete Batching Plants: Tailored Solutions for Every Need
AIMIX offers three specialized types of mini concrete plants with capacities ranging from 25 to 40 m³/h, each engineered for specific project demands. Whether you need it for urban batching, rural production, or recast solutions, we have the perfect fit. Check the popular types and their models.
AJSY Series Mini Mobile Batching Plant – Small Footprint, 200m³ Daily Output
- Capacity: 40 m³/h
- Mixer Type: JS750 twin-shaft mixer (0.75m³/batch)
- Key Features: Upgraded structural design increases mixing volume by 30%, ensuring uniform and fast mixing; Intelligent wireless remote control, enabling one-person operation and reducing labor costs; Accurate weighing within 1% error, with simultaneous weighing and mixing for continuous production.
- Usages: City road repairs, small commercial builds, and projects where space is tight but output can’t be compromised.
AJY Series Mini Mobile Batching Plant – Flexible Concrete Mixing Solutions – Build Anywhere, Anytime
- Capacity: 25, 35 m³/h
- Mixers: JS500 / JS750 twin shaft mixers
- Applications: Trailer-Mounted, instant Mobility between job sites, quick disassembly; Low Maintenance and high durability
- Applications: Residential housing, commercial buildings, and renovation projects demanding portable yet robust concrete production.
AJ Series Mini Stationary Type Batching Plant – Precision Mixing, Versatile Applications
- Capacity: 25, 35 m³/h
- Mixers: JS500 / JS750 twin shaft mixers
- Features: Fixed installation providing steady output; Reliable batching system with precise aggregate measurement.
- Applications: Prefabricated concrete elements, industrial floor slabs, and long-term construction sites needing consistent high-quality concrete.
Each series of mini concrete batch plant for sale has unique features tailored to specific applications, ensuring that whether you need rapid delivery or robust production, there’s a suitable option. With an understanding of these various concrete plant types, let’s transition to some cases and see how these solutions have been effectively utilized in clients’ construction projects.
Effective Solution: AIMIX Mini Batching Plants Delivering Results for Projects
AJSY-35 – Urban Roads Project in Malaysia
- Challenge: A Kuala Lumpur contractor needed high-volume concrete in a cramped downtown site with no room for a full-size plant.
- Solution: The AJSY35’s compact frame fit perfectly, while its JS750 mixer and 3 bin agregate feeder delivered 200m³ daily, enough to keep the road project on schedule.
- Client Feedback: “The smart remote control of the portable concrete plant is really cutting-edge! One guy could control mixing, batching, and loading. No delays, no wasted material. We finished the projects two weeks ahead of schedule!”
AJY35 in Indonesia – Residential Housing Project
- Challenge: A contractor building 50 housing homes needed mobile batching to avoid long hauls from distant concrete plants.
- Solution: The AJY35 is easy to move, and the units can be moved by towing it on a trailer. It moves between phases weekly, producing 260 m³/day with just two workers.
- Client Feedback: “I love how mobile it is! We can easily move it between different job sites, and it saves us a ton on transport costs!””
AJY25 in Tanzania – Precast Concrete Elements Production
- Challenge: A precast slab manufacturer needed low-cost, small-batch production to meet growing demand.
- Solution: The AJY25 small concrete plant is equipped with accurate batching system ensure the quality of precast concrete elements.
- Client Feedback: “The batching system is spot on! With an error under 1%, we always get great quality. Besides, the twin shaft mixer really helps, too. The precast concrete elements we make are solid and last a long time. It gives us a lot of confidence in what we’re delivering!”
Specifications
| Model | AJY25 | AJY35 |
|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 |
| Mixer Model (Mixer Output L) | JS500 | JS750 |
| Mixer Power (kW) | 18.5 | 30 |
| Mixing Cycle Period (s) | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 |
| Aggregate Bin Capacity (m³) | 4x4m³ | 4x4m³ |
| Powder Storage Silo (ton) | 1x50 | 1x100 |
| Max. Discharging Height (m) | 3.8 | 3.8 |
| Weighing Range & Accuracy of Aggregate (kg) | 2x900kg±2% | 2x900kg±2% |
| Weighing Range & Accuracy of Cement (kg) | 350kg±1% | 500kg±1% |
| Weighing Range & Accuracy of Water (kg) | 200kg±1% | 200kg±1% |
| Weighing Range & Accuracy of Additive (kg) | 30kg±1% | 30kg±1% |
| Overall Weight (ton) | ≈15 | ≈20 |
| Installation Power (kW) | ≈65 | ≈75 |
| Types | Hopper Type | |
|---|---|---|
| Model | AJ-25 | AJ-35 |
| Theoretical Productivity (m³/h) | 25 | 35 |
| Mixer Model (Mixer Output L) | JS500 | JS750 |
| Mixer Power (kW) | 18.5 | 30 |
| Mixing Cycle Period (s) | 67 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 |
| Category of Aggregate | 2/3 | 2/3/4 |
| Max. Discharging Height (m) | 3.8 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 |
| Installation Power (kW) | ≈65 | ≈75 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |
Contractors and Builders: Why Go Mini? The Advantages of Compact Concrete Production
Maximum the ROI: Small Plant, Big Profits
The Return on Investment (ROI) for a mini concrete batch mix plant can be substantial, making it an attractive option for small contractors and builders in the construction industry. To calculate ROI, you need to assess these factors, like initial investment, operational costs, and revenues generated.
How to Calculate the ROI?
- Initial Investment: This includes the cost of purchasing the mini concrete batching machine, installation, and any necessary permits. For instance, a mini concrete batching plant price might be around $50,000. The mini batching plant price in various manufacturers may be totally different.
- Operational Costs: These encompass raw materials (cement, aggregates), labor, maintenance, and utilities. Monthly operational costs might total around $5,000.
- Revenue Generation: The revenue depends on the volume of concrete produced and sold. If the plant produces 200 cubic meters of concrete per day and sells at $100 per cubic meter, monthly revenue could reach $200,000.
Here is the basic ROI formula is: ROI= (Revenue – Operational Costs) / Initial Investment × 100 .
How to Maximize the ROI of Mini Batching Plant?
As an investor, to increase efficiency in your mini concrete plant, you can consider implementing the following strategies that target various aspects of the production process. Streamlining operations can lead to significant cost savings and higher output, ultimately enhancing your overall profitability.
Optimize Production
- Automation: Invest in automated batching systems to reduce manual labor and speed up the mixing process. This can significantly decrease production time and minimize human error.
- Maintenance Schedule: Establish a regular maintenance routine for the mini ready mix plant to prevent breakdowns. Predictive maintenance can help identify potential issues before they cause downtime.
Market Diversification
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- Target Different Sectors: Explore opportunities in residential, commercial, and infrastructure projects. Each sector has unique demands, and catering to a variety can stabilize revenue streams.
- Build Partnerships: Collaborate with local contractors and builders to secure long-term contracts. Strong relationships can lead to repeat business and referrals.
Quality Control
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- Regular Testing: Implement rigorous quality control measures, including regular testing of concrete samples for strength and durability. Consistent quality can prevent costly returns and enhance customer satisfaction.
- Customer Feedback: Actively seek feedback from clients to identify areas for improvement. Responding to concerns swiftly can enhance your reputation and foster loyalty.
By focusing on these comprehensive strategies, your mini concrete mixing plant can significantly enhance its operational efficiency, leading to increased productivity and a higher return on investment.
Become a Dealer
The demand for mini concrete plant mixer is growing rapidly, and AIMIX is looking for regional distributors to meet this demand. With a proven track record and a wide range of concrete plant products, AIMIX offers the best opportunity for contractors and entrepreneurs looking to enter the concrete production market. As an AIMIX partner, you will get exclusive territory rights, commission on every sale, and technical backing.
Other Equipment Recommendations – Also for Small-scale Concrete Production Solution
For those who need a more mobile solution, AIMIX manufacturer also offers self loading concrete mixers like the AS-3.5 and AS-4.5. With multi functions, like self-loading, self-mixing, and self-discharging, they are also perfect for small-scale projects and remote locations.
- AS-3.5 Self-Loading Concrete Mixer: Produces up to 14m³ per hour, ideal for small to medium-sized residential construction projects, such as building houses, driveways, and patios. Its mobility makes it perfect for urban areas where space is limited, allowing for easy maneuvering on tight job sites.
- AS-4.5 Self-Loading Concrete Mixer: With an 18m³ per hour output, suitable for small and medium-scale commercial projects, such as small office buildings, retail spaces, and road construction. Its higher output makes it effective for tasks that require a greater volume of concrete, while still being compact enough for varied job site conditions.
Whether you need a mini mobile self loading mixer or a mini batching plant for concrete production, both are ideal solutions for modern concrete needs. Feel free to contact us to customize a suitable solution for your projects.
