Strategic Partner of Global Fortune 500 Companies
25 ~ 240 m³/h
One-stop Mixing Solution
Stationary batching plants have become efficient, intelligent, and environmentally friendly for concrete production solutions for large-scale construction projects. AIMIX’s stationary concrete batch plants stand out with the high-efficiency and smart control features, like one-click start-up, intelligent operation, and streamlined output, making operation incredibly simple and intelligent. But how exactly do they achieve this? Let’s dive into the systems that power the next-generation functionality.
Intelligent Concrete Production Solutions: The Future Is Here
As the construction industry undergoes a digital transformation, the demand for intelligent concrete production solutions has never been higher. Nowadays, by embracing innovative technologies, AIMIX stationary batching plants for sale help you cut costs and minimize waste. It not only streamlines operations but also makes your projects smarter and greener.
Smart Controlling
- One-click start: With the integrated control system, the operator can start and stop the entire production process with just one click, significantly reducing preparation time by over 30%. Additionally, the system’s intelligent design minimizes operational errors by up to 50%, ensuring uninterrupted production.
- Dual Modes Operation: The control system features both PLC touchscreens and physical buttons, accommodating different operator preferences and minimizing manual intervention. This dual-mode operation improves responsiveness and flexibility, allowing for easy adaptation to changing production needs.
IoT-Based Remote Monitoring
- Real-Time Monitoring: The operators can access real-time data from anywhere, enabling them to track critical performance metrics (motor temperature, vibration, and current) and receive automatic alerts for any anomalies. They can quick troubleshoot the issues.
- Predictive Maintenance: IoT-based systems facilitate predictive maintenance, significantly enhancing operational efficiency. Early issue detection can cut equipment failures by 40%; Proactive maintenance can save up to 25% on costs; Continuous monitoring can boost lifespan by over 15%.
Precision Feeding
- The intelligent precision feeding system enables remote control and automatic calibration. Through a mobile terminal, you can easily adjust the feeding speed and ratio. The system also provides early warnings for material levels, ensuring automatic replenishment. The innovation significantly enhances production continuity, increasing efficiency by 20% while effectively reducing raw material waste by 10%. Make the stationary concrete plant smarter and more efficient!
With the continuous advancement of intelligent concrete production technology, modern ready mix batching plants have become more efficient and flexible. In order to meet the needs of different projects, various types of stationary concrete batching plants have been manufactured. Next, we will take a deep look at the main types, as well as their unique advantages and applicable scenarios in concrete production.
Types of Stationary Concrete Batching Plants: Which Solution Suit for Your Project?
Stationary batching plants come in various configurations to suit different project requirements. The two most common types are hopper-type and belt-type stationary concrete plants for sale, each offering unique advantages.
AJ60 – AJ240 Belt Type Stationary Concrete Plant
- Capacity: 60, 90, 120, 180, 240 m³/h
- Hot-sale model: AJ60, AJ90, AJ120, AJ180, and AJ240
- Mixers: Twin shaft mixer or customized Sicoma mixer
- Advantages: Higher production capacities for large size projects. Offers a more uniform mixture due to continuous feeding. Better suited for long-distance material transport.
- Applications: Perfect for large-scale projects such as highways, bridges, and large commercial buildings where high concrete demand is expected.
AJ25 – AJ75 Hopper Feeding Type Stationary Batch Plant
- Capacity: 25, 35, 50, and 75 m³/h
- Hot-sale model: AJ25, AJ35, AJ50, and AJ75
- Mixers: JS500 – JS1500 twin shaft mixers
- Advantages: Lifted by a skip hoist, quicker for smaller batch production; Compact design, ideal for sites with space constraints. Easier and faster to install, for projects with tight timelines.
- Applications: Best suited for smaller to medium construction projects, such as residential buildings, road construction, and urban developments.
Key Parameters
| Types | Hopper Type | Belt Type | ||||||
|---|---|---|---|---|---|---|---|---|
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 67 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||||||
Tailored Concrete Plant Solutions: Outcomes from Client Partnership
AJ90 Stationary Concrete Mix Plant in Malaysia
- Capacity:90 m³/h
- Applicationr: Used for commercial concrete production business
- Achievements: The AJ90 has produced high-quality commercial concrete with exceptional consistency. Its advanced PLC control system ensures efficient batching, improving operational efficiency and reducing waste. Clients have reported increased production capacity and timely project completions, leading to greater customer satisfaction and repeat business.
AJ180 Stationary Concrete Batching Plant in Malaysia
- Capacity: 180 m³/h
- Usages: Highway construction
- Achievements: The utilization of a customized Sicoma mixer has achieved high-quality concrete production. The concrete mixture not only meets but exceeds the standards required for highway construction. The concrete plant’s ability to produce large batches significantly outpaced the daily demands for highway repair work, resulting in a remarkable reduction of 20 days in project timelines.
AJ90 Stationary Batching Plant Operating in Indonesia
- Capacity: 90 m³/h
- Applicationr: PT Freeport Indonesia Power Plant Project in Papua
- Achievements: The AJ90 stationary concrete plant enabled the project team to produce high-quality concrete directly on-site, meeting the specific demand for immediate concrete availability without delays. The customer has realized one-button startup and shutdown through the integrated control system, reducing the startup preparation time by more than 30% and the operating error rate by 50%.
AJ120 Stationary Mixing Plant in Kazakhstan
- Capacity: 120 m³/h
- Usages: Precast concrete elements production
- Achievements: The use of the batching system ensures accurate weighing and control of mix ratios, ensuring consistent quality in the concrete produced for precast elements. In addition, the AJ120’s precise feeding system improved production continuity by 20%, resulting in a more efficient manufacturing process for precast components.
Supporting Key Industries with Stationary Batching Plants
As the last part shows, the stationary batching plants are integral to the operation of several major industries, providing a foundation for infrastructure development and commercial projects. Their impact can be seen across various sectors, which include:
Stationary batching plant for sale is indispensable across the above sectors, ensuring consistency, scale, and efficiency. Their reliable performance underpins the growth of many large-scale operations. As these industries expand globally, so does the demand for high-performance concrete production solutions.
Rising Demand for Stationary Concrete Plants in the Global Market
The global demand for stationary concrete batch plants is witnessing unprecedented growth, driven by large-scale infrastructure projects, rapid urbanization, and industrial development across continents. Below are three key factors contributing to this surge:
Asia’s Infrastructure Boom
Rapid urbanization and government initiatives are driving construction in Asia. The region faces a US$26 trillion infrastructure investment challenge through 2030, with significant investment in renewable energy and digital infrastructure. The demand for data centers is expected to rise sharply, increasing the need for stationary concrete plants. The Asian infrastructure market is projected to grow from USD 1.42 trillion in 2025 to USD 1.95 trillion by 2030, at a CAGR of 6.59%.
Urban Renewal in Europe and America
Aging infrastructure in Europe and America is being replaced with modern facilities. Urban renewal projects focus on energy efficiency and community revitalization, driving the demand for high-quality concrete. North America accounted for over 40% of the global market share, with a projected market size of USD 247.56 million in 2024, while Europe held over 30% with USD 185.67 million.
Expansion in Emerging Markets
Emerging markets in Africa, Latin America, and the Middle East are investing heavily in infrastructure. The Latin American infrastructure gap is about $150 billion annually, while Saudi Arabia and the UAE are expanding rapidly. This growth necessitates large quantities of concrete, making stationary concrete plants essential. The global market for these plants is expected to grow from USD 618.9 million in 2024 to USD 782.10 million by 2031, with a CAGR of 3.40%.
As infrastructure development surges globally, now is the perfect time for you to invest in stationary concrete plants. By capitalizing on this construction boom, you can maximize your returns and position your business for success in a rapidly evolving market. Don’t miss out on the opportunity. Invest now and reap the benefits of the growing demand for high-quality concrete solutions! If you are ready to invest, but confused about how to choose a suitable concrete plant model, please continue to explore some guides.
Selecting the Perfect Stationary Batching Plant: A Comprehensive Guide
Choosing the right stationary batching plant can significantly impact the efficiency and quality of your concrete production. With various factors to consider, this guide will help you navigate the decision-making process, ensuring you select an ideal plant.
Concrete Production Targets
Understanding your production requirements is crucial. Determine how much concrete you need to produce, whether by the hour, day, or month. For instance, mini concrete plant models like AJ25 and AJ35 are suitable for smaller projects requiring lower hourly outputs. For larger-scale operations, models such as AJ90, AJ120, and AJ180 can cater to high-volume needs, ensuring consistent supply over longer periods.
Feeding Method
The feeding method plays a vital role in the efficiency of your batching plant. Options include:
- Skip Hoist: (AJ25, AJ35, AJ50, AJ75) Ideal for limited space; it moves materials vertically, saving ground area.
- Belt Conveyor: (AJ60, AJ90, AJ120, AJ180) Provides a continuous feed and is suitable for larger setups.
Choose a suitable aggregate conveying way that aligns with your site layout and production flow.
Project Duration
The duration of the project can influence your choice of batching plant:
- Short-Term Projects: For quick, short-term tasks, smaller batching plant like AJ25 or AJ35 can be ideal, offering flexibility and portability.
- Long-Term Investments: If you anticipate ongoing projects, investing in larger plants like AJ90, AJ120 or AJ240 with robust features may yield better long-term returns.
Budget
Your budget will influence your choice. Analyze not only the upfront purchasing stationary concrete batching plant price but also the long-term operational expenses, including maintenance and energy consumption. Striking a balance between quality and affordability is essential for maximizing your investment.
Technology and Automation
Modern stationary concrete batch plant for sale are often equipped with advanced technology for automation and IoT remote monitoring. These features can enhance precision, reduce labor costs, and improve overall productivity. Assess your team’s technical skills and the learning curve associated with new technology.
Manufacturer Reputation
Research potential stationary concrete mixing plant manufacturers carefully. A reputable manufacturer can provide not only quality equipment but also reliable after-sales support and maintenance services. Look for customer reviews and cases to gauge the suppliers’ reliability.
Environmental Sustainability in Stationary Batching Plants
Modern stationary concrete batch mix plant is increasingly focusing on the application of environmentally friendly technologies in the design and operation to reduce the impact on the environment and improve resource utilization efficiency. These technologies not only help reduce pollution during the production process, but also enhance the social responsibility image. The following are some key details about modern stationary concrete mixing plants in terms of environmental protection.
AIMIX: End-to-End Concrete Production Solutions Provider
From initial design and equipment selection to installation, commissioning, and after-sales support, AIMIX can deliver complete, turnkey solutions for stationary concrete batching plants. With over a decade of global project experience, our engineering teams work closely with clients to customize layouts, optimize productivity, and ensure integration into any jobsite, whether urban or remote.
AIMIX stationary concrete batching plants are built to operate continuously with minimal downtime. Our clients across the globe trust AIMIX for projects such as airport expansions in Southeast Asia, urban housing in Africa, and industrial zones in the Middle East, all of which demand high volumes of consistent concrete output. More imporantly, AIMIX has been a strategic partner of global fortune 500 companies！With optional features like IoT-based remote monitoring, dust collection systems, and energy-saving configurations, AIMIX stationary batching plants do not just meet your needs, but future-proof your production.
If you want to buy the stationary batching plants for projects, get in touch now to discuss your project needs and request a free quote! Let AIMIX help you build smarter, faster, and greener.