In the field of construction, ready mix concrete plants have become indispensable equipment. The ready mix concrete they produce not only enhances construction efficiency but also ensures the quality of construction project. With the acceleration of urbanization, the demand for efficient and sustainable concrete continues to grow. The concrete ready mix plants for sale ensure the quality, consistency, and timely supply of concrete. So, what exactly is a ready mix concrete plant?
What is Ready Mix Concrete Plant?
The ready mix concrete plant is an advanced concrete production solution that combines raw materials, including cement, water, aggregates (such as sand and gravel), and additives. These materials are stored, measured, and mixed to meet specific project requirements. Besides, the ready mix concrete plant automates the entire mixing process, ensuring precise proportions and uniformity in every batch of concrete produced. Thus, it is essential equipment for construction projects.
Do you know how many types of rmc plant machinery in the market? Understanding the different types can help you make the right choice when selecting a ready mix concrete batching plant. Next, let’s explore the ready mix concrete plant types in AIMIX Group.
Various Types of Ready Mix Plants
In terms of the mobility, we have divide the ready mix concrete batching plants into stationary type (AJ series) and mobile type (AJY series).
We have manufactured different capacities for each type. Capacities ranges from 25 to 240 m³/h. Their models are available as follows:
- AJ Stationary Ready Mix Plant Equipment Models: AJ25, AJ35, AJ50, AJ60, AJ75, AJ90, AJ120, AJ180, AJ240.
- AJY Mobile Ready Mixed plant Models: AJY25, AJY35, AJY60, AJY75, AJY90.
For a detailed introduction to each type, check below:
Stationary Ready Mix Concrete Plants
The stationary ready mix concrete plants for sale are designed for high-capacity production and are ideal for large construction projects. They are are typically fixed at one location, ensure for efficient, continuous mixing. And the concrete ready mix plant is available in two configurations: hopper type and belt type, each with distinct features to cater to various project needs.
Hopper Type – AJ25, AJ35, AJ50, AJ75
Hopper type rmc concrete plant utilizes a skip hoist to transport raw materials from storage bins to the concrete mixer. It requires less space, making it suitable for limited site areas. Besides, it is also easier to install on-site, which can save less time and labour.
With capacities from 25 to 75 cubic meters per hour, they are more efficient for smaller to medium-sized projects, especially for residential buildings, road construction, and other projects where space is limited.
Belt Type – AJ60, AJ90, AJ120, AJ180
The belt-type stationary ready mixed concrete plant transfer aggregates to the mixer through the conveyor belt. The belt system can ensure faster and more continuous feeding of raw materials, enhancing overall production capacity.
Thereby, it is more appropriate for large-scale projects requiring a high volume of concrete, like commercial buildings, infrastructure development, highways, bridges, and water conservancy and hydropower construction projects.
Mobile Ready Mixed Concrete Plants
Mobile ready mix concrete plant for sale offers flexibility and portability, perfect for projects that require frequent relocation. Due to mobile rmc plant capacity relatively small under 90 m³/h, it can be towed to the next construction site with a trailer after one project is finished. That’s the important reason why many clients choose the mobile batching plant. Different with stationary type, all of mobile ready mix concrete plants come in one configurations: belt type.
- AJY25 and AJY35: residential buildings, small commercial projects, and local infrastructure works
- AJY60, AJY75 and AJY90: highways, bridges, and significant commercial developments
Having reviewed the different rmc plant types, including stationary and mobile models, it’s essential to note that they include belt type and hopper type. Here are an overview of features of these two kinds of ready mix concrete plants for sale.
Features of Ready Mix Batching Plant
Belt type Features
High Capacity: Belt type plants offer large production capacities, making them suitable for large-scale projects.Fast Material Transfer: The belt conveyor system ensures quick transportation of aggregates, speeding up the mixing process.
Continuous Operation: Ideal for continuous and uninterrupted concrete production.
Stable Mixing Performance: Provides consistent mixing quality due to its efficient material handling and automation.
Low Energy Consumption: Optimized energy use ensures long-term cost savings, particularly in high-output projects.
Hopper Type Features
- Compact Design: Space-saving and well-suited for smaller construction sites.
Cost-Effective: Generally more affordable compared to belt type, making it an ideal choice for budget-conscious projects.
Efficient for Smaller Batches: Ideal for projects with lower concrete demand, offering flexible production.
Easy Maintenance: Fewer moving parts and simple design reduce maintenance complexity.
Convenient Setup: Faster to install and relocate, perfect for projects requiring frequent site changes.
Each type has its own features. Therefore, whether using a belt-type or a hopper-type, AIMIX batching plant ready mix can help your engineering projects. Indeed, Our best rmc plant for sale has been utilized by customers worldwide across a diverse range of projects.
To provide you with practical insights, let’s take a look at some application cases that can serve as valuable references for your own projects.
Application of Ready Mix Concrete Batch Plant in Various Construction Sectors
The ready mixed concrete batching plant is essential in multiple construction sectors, providing high-quality concrete tailored to the specific needs of various projects. In general, it is used for different construction industries, like residential construction, commercial construction, infrastructure development, industrial construction, etc. Check the case details below.
AJ120 Readymix Plant for Commercial Construction
- Project: Hotel building
- Country: Indonesia
- Customer review: “With the AJ120 ready mix batch plant for sale, we achieved a consistent supply of concrete that met all safety and durability standards, contributing to the overall success of hotel project.”
AJ120 Ready Mix Plant for Infrastructure Development
- Project: Highway construction
- Country: Indonesia
- Customer Review: “The AIMIX ready mix concrete plant equipment provided high-strength concrete essential for our highway project, ensuring safety and durability even under heavy traffic.”
AJYG25 Dry Ready Mix Concrete Plant for Industrial Construction
- Project: Manufacturing facility
- Country: Australia
- Customer Experience: “All equipment, including dry mix plant, trailer pump, and self loading mixer, has performed reliably, with the ready mix concrete dry plant delivering consistent concrete quality. AIMIX’s customer service and support for the small concrete batch plant were excellent. Highly recommended!”
AJ60 Ready Mix Plant for Industrial Construction
- Project: Warehouse construction
- Country: Indonesia
- Customer Experience: “Using the AJ60 ready mix concrete cement plant ensured the durability needed for heavy equipment operations, and we were very satisfied with the concrete quality supplied.”
AJY35 Readymix Plant for Residential Construction
- Project: New residential neighborhood
- Country: Uzbekistan
- Customer Review: “The AJY35 readymix concrete batching plant portable delivered reliable concrete quality, enabling us to complete the foundations for multiple homes on time. The prompt deliveries played a crucial role in keeping our project on track.”
AJ50 RMC Batching Plant for Residential Construction
- Project: Villa Construction
- Country: The Philippines
- Customer Experience: “Using the AJ50 plant allowed us to maintain high standards for concrete quality. The quick supply helped us accelerate the villa construction process significantly.”
Based on the showcased cases, we hope you find valuable insights that assist in selecting the right model for your project. Understanding the specific applications and customer experiences can significantly influence your decision-making process. If you require more specialized guidance to determine the most suitable rmc concrete batching plant for your needs, we invite you to continue reading.
Guidance on Selecting An Appropriate RMC Plant for Your Project
Here’s a brief guide to help you make an informed decision when choosing the appropriate ready mix plant for sale.
Know Your Project Scale and Requirements
For small to medium-sized projects (residential or light commercial), the hopper type with small ready mix concrete plant capacity, like AJ(Y)25, AJ(Y)35, AJ(Y)50 is usually sufficient. They are compact, cost-effective, and suitable for producing smaller batches.
For large-scale projects like infrastructure, highways, and industrial developments, the belt type ready mix batch plant, like AJ(Y)60, AJ90, AJ120, AJ180, maybe your primary choice. It can offer higher capacity and faster production.
Consider Mobility Requirements
If your project requires frequent site relocations or operates in remote locations, consider the readymix concrete plant which is perfect for temporary or multi-site operations. For long-term, stationary construction, choose the stationary ready mix concrete machine.
Location and Site Constraints
If your construction site has limited space, the hopper type ready mix plant for sale is more suitable due to its compact design. For sites that are difficult to reach or have limited infrastructure, a mobile rmc plant near me ensures flexibility and easy setup.
Budget Considerations
Assess the initial investment and long-term value. In general, the hopper type concrete rmc plant price is a little cheaper than belt type rmc batching plant price. But the belt type plant ready mix can provide better value for large-scale or high-output projects due to their efficiency and lower operating costs.
After-Sales Support and Maintenance
Ensure that the mobile ready mix concrete batch plant manufacturers provide reliable after-sales service, maintenance support, and availability of spare parts. Choose a readymix batching plant with user-friendly maintenance features to minimize downtime and ensure smooth operations during the project.
In conclusion, by carefully evaluating these aspects, you can ensure that your chosen new rmc plant will meet your project demands effectively.
Once you’ve identified the best plant rmc for your needs, the next step is understanding how to launch your ready mix plant business.
How to Start RMC Plant Business?
Starting a rmc ready mix concrete plant business can be profitable, especially given the consistent demand for concrete in construction. Here are some essential steps to guide you through the process.
Do Market Research
Analyze your local construction market to understand the demand for ready mix concrete. Research existing competitors to determine their strengths and weaknesses.
Create a Business Plan
Define your business objectives and target market. Estimate the initial investment, operating costs, and projected revenue.
Choose a Suitable Location
Select a location that is near raw material suppliers and construction sites to minimize transportation costs. Ensure the site has enough space for the redi mix concrete plant, storage for materials, and movement of trucks and other machinery.
Invest in Equipment
Depending on your market research and expected demand, decide between a stationary or mobile ready mixed concrete mixing plant. In addition, choose a suitable production capacity.
Hire Skilled Staff
Hire experienced staff, including ready mix concrete plants’ operators, drivers, and quality control personnel. Provide training to ensure that your team adheres to ready mix concrete plant safety and quality standards.
Promote Your Business
Build relationships with local contractors, developers, and government agencies to generate leads for your ready mix concrete business.
Following these steps, you can successfully establish a rmc plant business that meets the needs of your local construction market while ensuring profitability.
Components of Ready Mix Concrete Plant
The ready mix concrete batch plant for sale is mainly composed of five main systems, including the material storage system, material weighing system, the material delivery system, electric control system, concrete mixing system, and other ancillary facilities. Each system include the main components of rmc plant.
Material Weighing System
The material weighing system is critical for maintaining concrete quality and controlling production costs. It is divided into three key components:
- Aggregate Weighing: Measures materials in the concrete batching machine like sand and stone.
- Powder Weighing: Includes cement, fly ash, and mineral powders.
- Liquid Weighing: Weighs water and liquid admixtures to ensure precise mix ratios.
Material Delivery System
The material delivery system is for transporting different materials within the plant. It consists of:
- Aggregate Delivery: Uses either a hopper or belt feeding system. The hopper takes up less space, while belt feeding is efficient for longer distances.
- Powder Delivery: Uses screw conveyors to transport cement, fly ash, and mineral powder.
- Liquid Delivery: Manages water and liquid admixtures.
Material Storage System
Materials are stored separately based on their nature:
- Aggregate Storage: Sand and stone are stored outdoors.
- Cement Storage: Cement and powder materials are stored in silos for protection and easy access.
Concrete Mixing System
The heart of the ready mix concrete equipment, the concrete mixing system, uses a twin-shaft concrete mixer. It is capable of producing various concrete types, including fluid, semi-dry, and dry hard mixes.
Electric Control System
Customers can operate the whole redi mix concrete plants through the electric control system. With PLC programmable computer, it is easier to operate and control.
Understanding these rmc plant components and systems is essential for grasping the overall functionality of ready mix concrete batch plant for sale. Knowing these systems is the basis of knowing how rmc plant works. Next, I will explain its working process involved in its operation, from material handling to final concrete production.
How Does A Ready Mix Concrete Plant Work?
Raw Material Storage and Transport
The raw materials including coarse aggregate and fine aggregate are stored in the open air. Use the wheel loader to transport the aggregate to the concrete batching machine; After weighing in the concrete batching machine, the aggregate is transported to the concrete mixer through a hopper or belt.
Cement and Fly Ash Handling
The cement & fly ash is stored in the silos. They are delivered into a concrete mixer via a screw conveyor.
Water Supply
Water is stored in the sump and the same is pumped into the mixer machine through pipes.
Mixing Process
The concrete mixer blends the materials together and produces a concrete mixture. After a certain period, the homogenized mixture of concrete is loaded into trucks with the required consistency.
Control System
All these processes are controlled by a centrally located computer electric control system.
For a visual representation of these operations, you can watch the accompanying video as follows.
What Should You Pay Attention During RMC Plant Operation?
Quality Control
Regularly test raw materials for quality and consistency. Perform slump tests and compressive strength tests on samples to ensure the final concrete mixture product meets specifications.
Regular Equipment Maintenance
Conduct routine checks on concrete mixers, conveyors, and other machinery to prevent breakdowns. Schedule maintenance to address wear and tear, ensuring ready mix concrete plant equipment operates efficiently.
Temperature and Weather Conditions
Monitor temperature and weather conditions during production. Extreme heat or cold can affect concrete setting times and overall quality, so adjustments may be necessary.
Training and Communication
Provide ongoing training for operators and staff to keep them updated on best practices and safety measures. Foster effective communication among team members to enhance coordination during operations.
Follow Safety Protocols
Ensure all workers follow safety guidelines, such as wearing protective gear and following lockout/tagout procedures when maintaining equipment. Maintain clear communication on-site to avoid accidents.
By focusing on these factors, RMC plant operators can ensure smooth operations and deliver high-quality concrete for every project. AIMIX provides high quality RMC plants designed to meet the demands of any construction project.
Ready to improve your concrete production? Contact us right now and find the perfect RMC plant for your business needs!