In Indonesia

Fast-Track Airport Road Construction in Papua with AIMIX AJSY40 Mobile Concrete Plant

AIMIX Group received an emergency request on the concrete production solutions. A small airport in Wamena needed a concrete access road. The problem? The construction site sits deep in the Papua highlands. No concrete exists locally. No roads connect to the outside world. Everything must fly in. And time was extremely tight.

Why Only Air Transport Works

The region has zero concrete supply. Heavy concrete mixer trucks cannot reach Wamena by land. The only way is air cargo. Therefore, We shipped the AIMIX AJSY40 mobile concrete batching plant by plane. This included all main components, silos, and control systems. Every kilogram mattered. We planned every flight carefully.

The Real Fight: When AJSY40 Mobile Concrete Plant Fails on Site

Although we completed the online installation guidance for the concrete plant, production hit a wall immediately. Local conditions caused multiple failures. Concrete output stopped. The airport road project stalled.

Voltage Fluctuations Shut Down the System

The local grid cannot provide stable power. Voltage drops happen every few hours. The control system shuts down repeatedly. Each restart wastes valuable time. The crew cannot produce concrete consistently.

Dust from the Airstrip Clogged Critical Filters

The unpaved airstrip generates fine dust. This dust enters the plant’s air intake system. Filters clog within two shifts. The batching process slows down. Once, the mixer stopped completely.

Local Crew Had No Automated Batching Experience

The workers knew manual mixing only. They did not understand the PLC interface. They hesitated to change parameters. They made wrong entries twice. That produced two bad batches of concrete.

The Breakthrough: AIMIX Engineer Steps In

As soon as we received the customer’s feedback, we acted immediately. AIMIX dispatched a local engineer from within Indonesia. He took a flight and arrived at the Wamena site on the same day. He brought spare parts and testing tools. His mission: solve each problem on the ground.

Rewiring the Control System for Unstable Power

The engineer checked the voltage fluctuations. He installed a voltage stabilizer and rewired the control panel. He added a backup relay for automatic restart. Now the portable concrete plant keeps running even when the grid drops.

Modifying Dust Protection for Dry Conditions

He replaced standard filters with heavy-duty ones. He added a pre-filter cyclone. He changed the cleaning schedule to every six hours. Dust no longer stops the AJSY compact mobile concrete plant.

Hands-On Training for Automated Batching

The engineer stood next to the PLC panel and showed the crew step by step. They practiced mix designs and error codes. Within two hours, the lead operator made a correct batch alone.

Project Result

Now the AJSY40 runs daily. The local team operates it without our remote support. They produce concrete for the airport road section by section. The road is taking shape.

This case proves one thing. You can ship a concrete plant to the end of the world. But real success requires onsite problem-solving. We won because we dispatched our engineer to solve all problems on-site, not just a manual. Thus, you can trust AIMIX Group without hesitation. If you also need the customized concrete production solutions, welcome to contact us right now!

    Customize Your Solutions

    Contact us now via email: market11@aimix-group.com, fill in the form below, or WhatsApp Us: +86 18569987259. We will reply to you soon.

    FEW TIPS:

      Please describe the type of project (e.g., building house, factory, road, bridge, dam, airport, etc.).

      Please list the specific equipment or type (e.g. self loading mixer, concrete pump, concrete batching plant, concrete paver machine, etc.).

      Please tell us your estimated equipment or project start-up date.

      Please detail your specific requirements or expectations (e.g., project site, voltage, climate, etc.).

      If you are interested in becoming our distributor, please let us know.

    Request A Quote!
    X Request A Quote!

      Customize Your Solutions

      Contact us now via email: market11@aimix-group.com, fill in the form below, or WhatsApp Us: +86 18569987259. We will reply to you soon.

      FEW TIPS:

        Please describe the type of project (e.g., building house, factory, road, bridge, dam, airport, etc.).

        Please list the specific equipment or type (e.g. self loading mixer, concrete pump, concrete batching plant, concrete paver machine, etc.).

        Please tell us your estimated equipment or project start-up date.

        Please detail your specific requirements or expectations (e.g., project site, voltage, climate, etc.).

        If you are interested in becoming our distributor, please let us know.