When it comes to concrete construction projects, selecting the right concrete pump is crucial for ensuring efficient and effective concrete placement. However, there are different types of concrete pumps available in the market, what type of pump it best for concrete? Thus, it’s essential to understand the different concrete pump types first. Then determine which one is best suited for your specific project needs.
How Many Types Of Concrete Pumps Are There?
Based on pumping pressure, ease of operation, and technological advancements, different types of concrete pumps have been developed in the market. In general, The main categories of concrete pump equipment including trailer concrete pump, concrete mixer pump, and concrete pump trucks. You can learn some details about each one and judge whether you need it primarily.
Trailer-mounted Concrete Pump – 40-80 m3/h
Trailer concrete pump, also known as line concrete pump, is effective and mobile equipment that is mounted on a trailer. It is powered by a diesel engine or electric motor. And it mainly uses flexible pipelines to transport concrete to the desired location.
It consists of a hopper, a pumping system, and a hydraulic system. The concrete is fed into the hopper, and the pumping system uses hydraulic pressure to push the concrete through the pipelines. The pipelines of trailer concrete pumps are very flexible and can be deployed on-site and reach remote or hard-to-reach areas.
Best for these projects
- Residential buildings, small commercial structures, and municipal developments;
- Infrastructure projects in rural or undeveloped areas;
- Residential construction for tasks such as pouring foundations, driveways, and patios;
Advantages and Limitations of Trailer Pumps
Advantages
Portability: The trailer concrete pumps are mobile and can be easily transported among different job sites.
Cost-effective: Trailer concrete pumps are generally more affordable compared to truck-mounted boom concrete pumps.
Labor-reduction: It requires fewer personnel for operation and can be operated by a single operator.
Ease of setup: It is relatively quick and straightforward to set up, reducing downtime on the job site.
Limitations
Limited reach: They have a limited vertical and horizontal reach compared to truck-mounted boom pumps.
Dependency on site conditions: Uneven or rough terrain can affect the mobility and stability of trailer mounted pumps, potentially limiting their effectiveness on some job sites.
Concrete Mix Pump – 30 and 40 m3/h
Concrete mixer pumps combine the functionality of a concrete mixer and a concrete pump into a single machine. The equipment can mix and pump concrete mixture simultaneously.
It is composed of a mixing drum, a pumping system, and a hydraulic system. The mixing drum blends the raw materials, like cement, sand and gravel, and the pumping system uses hydraulic pressure to pump the mixed concrete through pipelines to the desired location.
Best applied for these projects
- Small size construction projects;
- Residential buildings;
- Small commercial structures, and renovation works;
- Road repairs;
- Bridge construction;
Advantages and Limitations of Mixing Pumps
Advantages
Dual functionality: Concrete mixer and pump has eliminated the need for separate concrete mixers and concrete pumps, saving time and space on the job site.
Cost-effectiveness: It can reduce labor costs and equipment expenses since only one machine is needed for both mixing and pumping.
Efficient concrete placement: Concrete mixer pumps can realize continuous pouring, resulting in faster and more efficient concrete placement.
Limitations
Pumping capacity: It typically has a lower pumping capacity(30 and 40 m3/h) compared to trailer concrete pumps, which may limit its suitability for large-scale projects.
Maintenance requirements: As a combined machine, the cement mixer and pump may requires more maintenance compared to individual mixer or pump units.
Concrete Pump Trucks – 26-58m
The boom concrete pumps is mounted on trucks and features a hydraulic arm or boom. The boom pump’s flexibility and ability to place concrete with high accuracy make it the preferred choice for large and complex construction sites.
In general, it consists of a pumping system mounted on a truck chassis. The hydraulic arm or boom can be extended and maneuvered to reach specific areas where concrete needs to be placed.
Ideal for These Projects
- High-rise building construction;
- Large-scale commercial or industrial projects;
- Projects that require long-distance concrete pumping;
- Construction sites with ample space for setup and operation;
Advantages and Limitations of Boom Pumps
Advantages
Extended reach: The types of concrete pump trucks can reach considerable heights and long horizontal distances. Thus, they are more suitable for tall buildings or large construction sites.
High pumping capacity: It can handle large volumes of concrete under certain time. Thereby, it can realize efficient pumping for high-demand projects.
Limitations:
Higher cost: The boom concrete pumps for sale are generally more expensive compared to trailer pumps or mixer pumps.
Restricted mobility in work place: It requires space for setup and operation, and its mobility may be restricted in congested or narrow job sites.
By understanding the types of concrete pumps and their uses through the above characteristics, advantages, and limitations, you can have a better understanding of them. In addition, the introduction also would guide you on selection of your suitable types of pumpcrete. Here are some guidance on several factors to consider when choosing a suitable concrete pump.
Factors to Consider in Choosing the Best Pump for Concrete According to The Project
Project Size and Scope
Project Scale: Consider the scale of the project, including the overall size and scope of the concrete placement. Larger-scale projects may require higher pumping capacities offered by large boom pump.
Concrete Volume: Evaluate the estimated concrete volume needed for the project. Smaller projects with lower concrete volumes may be effectively served by trailer concrete pump or mobile concrete mixer pump.
Project Duration: Consider the project timeline and the speed of concrete placement required. Concrete pump trucks can provide faster concrete placement, which may be beneficial for larger projects with tight schedules.
Construction Site Conditions and Accessibility
Terrain and Space Limitations: Know the site’s terrain, including slopes, rough terrain, or confined spaces. Trailer pump and mixer pump are more maneuverable and suitable for challenging terrains. The pumpcrete truck may require more space for setup and operation.
Accessibility for Setup and Operation: Consider the availability of space for pump setup, including access roads, clearance heights, and any obstacles. Trailer and mixer pumps are generally more accessible and suitable for sites with limited access.
Concrete Placement Requirements
Distance and Height of Concrete Placement: Consider the vertical and horizontal distance the concrete pump machine needs to reach to ensure it can effectively deliver concrete to the desired location. Trailer concrete pumps and truck-mounted boom pumps are suitable for long-distance and high-rise concrete placement, respectively. While the concrete mixer and pump for sale has a more limited reach.
Output Capacity and Pumping Rate Needed: Assess the volume of concrete required per hour and match it with the pumping rate and output capacity of the pump. Trailer mounted pump and mix pump are suitable for smaller to medium-sized projects, while boom pumps offer higher pumping capacities.
Concrete Pump Features and Specifications
Pump Size: Ensure that the pump size and weight are suitable for the site conditions and transportation requirements. Trailer concrete pumps and concrete mixer pumps are typically smaller compared to truck-mounted boom pumps.
Boom Length: If considering a large size boom pump, evaluate the required reach based on the height and distance of concrete placement needed for the project.
Pumping Pressure and Abilities: Assess the pumping pressure and abilities of the pump to ensure it can handle the specific concrete mix being used. In general, truck-mounted boom pump offers high pumping pressures.Project Budget and Cost Considerations
Initial Investment Costs: Evaluate the upfront investment required for purchasing the concrete pump. Trailer pumps and mixer pumps are generally more cost-effective compared to truck-mounted boom pumps.
Operating and Maintenance Costs: Consider the ongoing costs associated with operating and maintaining the concrete pump. Line concrete pump and concrete mix pump often have lower operating and maintenance costs compared to concrete pump trucks.
After comprehensive consideration on above factors, you choose a concrete pump that suits your project. If you need professional suggestions, welcome to contact us for help. Leave your requirements in the inquiry form. Or contact us via tel and email address.